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Ti-6Al-4V ELI (Grade 23)

Ti-6Al-4V ELI (Grade 23) is the extra-low-interstitial version of the workhorse Ti-6Al-4V alloy. Reducing oxygen, nitrogen, and iron improves fracture toughness and ductility, giving 15% elongation at 860 MPa tensile and 790 MPa yield. Combined with a corrosion rating of 5 and excellent biocompatibility, it is the standard for medical implants and fracture-critical structures.

How Ti-6Al-4V ELI (Grade 23) machines

Machinability is 1.5/5, the same demanding behavior as standard Grade 5. Low thermal conductivity concentrates heat at the edge, and the alloy work-hardens and reacts with tooling. Use sharp carbide, slow speeds with high feeds, maximum rigidity, abundant flood coolant, and avoid dwelling; light, smeared cuts cause rapid tool failure and surface damage.

Manufacturing & processing

Grade 23 is processed by CNC, forging, and 3D printing, the latter increasingly common for patient-specific implants. It is supplied annealed and biocompatible. Like all titanium it demands inert-gas shielding when welding to avoid embrittling gas pickup, and additive parts are often hot-isostatic-pressed to close porosity for fatigue-critical service.

Typical applications

Best for medical implants and fracture-critical parts. Typical uses include orthopedic and dental implants, bone plates and screws, spinal hardware, and aerospace components where the improved fracture toughness and ductility of the low-interstitial chemistry reduce crack-propagation risk.

When to choose it

Choose Grade 23 when biocompatibility or fracture toughness is critical, especially implants and damage-tolerant aerospace parts. If you only need strength-to-weight and not the ELI toughness, standard Grade 5 is cheaper. For corrosion-only formed parts, CP grades cost less.

Suitable surface finishes

Common finishes for Ti-6Al-4V ELI (Grade 23): Type II anodizing, bead blasting, electropolishing. Use the finish selector →

FAQ

What does ELI mean in Grade 23 titanium?
ELI stands for extra-low interstitials, meaning reduced oxygen, nitrogen, and iron compared with standard Grade 5. Lowering these elements improves fracture toughness and ductility, which is why Grade 23 is preferred for implants and fracture-critical components.
Why is Grade 23 used for medical implants?
It combines excellent biocompatibility, a corrosion rating of 5, and the improved fracture toughness of the ELI chemistry. These properties make it the standard for load-bearing orthopedic, dental, and spinal implants that must resist crack growth in the body.
How does Grade 23 differ from Grade 5?
They share the Ti-6Al-4V base but Grade 23 has lower interstitials, giving better toughness and ductility at slightly lower strength. Grade 5 is stronger and cheaper; Grade 23 is chosen when fracture toughness or biocompatibility justifies the premium.

Property values are typical/nominal for early guidance and vary by temper, grade, supplier and heat treatment. Confirm critical specs against a certified datasheet or with an mfgiq engineer.